1996 Chrysler/Eagle Technical Service Bulletin Summaries ======================================================== 1995-1996 Talon TSB#: 02-01-97 Group: Suspension Date: 01-31-97 Subject: Rear Shock Noise Over Small to Medium Bumps Symptom: A light thump, chuckle, or creak noise may be heard from the rear of the vehicle while driving over small to medium bumps. Contents: Diagnosis Procedure Fix: Replace the shocks with those listed in TSB Policy: Reimbursable within provisions of warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 02-08-96 Group: Front Suspension Date: 12-20-96 Subject: Front Suspension Noise Diagnosis Symptom: Popping, Knocking, clunking, etc. type noise in the front suspension while driving over various road surfaces. Contents: Diagnosis Procedure, Detailed Repair Procedure Fix: Replace Stabilizer Bar Bushing, Lower Lateral Arms, Stabilizer Link, Stabilizer Link Cover, Lower Lateral Arm Cover, Upper Arm Cover. Policy: Reimbursable within provisions of warranty ============================================================ 1993-94 Talon/Laser + LOTS of other Chrysler products TSB#: 05-09-96 Group: Brakes Date: 10-4-96 Subject: Brake Noise Contents: Extensive Discussion of Brake Noises Policy: Information Only ============================================================ 1995-1996 Talon/Avenger/Sebring ALL vehicles equipped with a 2.0L SOHC or DOHC Engine. TSB#: 09-06-96 Group: Engine Date: 03-29-96 Subject: Tensioner Pivot Bracket Assembly Service Contents: Addition to repair procedure in service manuals. Policy: Information Only ============================================================ 1995-1996 Talon with AWD TSB#: 14-04-96 Group: Fuel Date: 05-31-96 Subject: Improper Fuel Gauge Installation/Incorrect Gauge Readings Contents: The fuel gauge unit/pipe/pump assembly must be aligned properly when service is performed to these units. Improper alignment will cause the fuel gauge to read incorrectly or not at all. Procedure notes included. Policy: Information Only. ============================================================ 1995-1996 Talon/Avenger/Sebring 1995 Vehicles with 2.5L Engine and 1996 Vehicles with 2.5L Engines built prior to March 14, 1996 and 1996 Vehicles with 2.0L DOHC (Non-Turbo) built before March 14, 1996. TSB#: 18-01-96 Rev. A **Supersedes 18-01-96 Dated: 01-19-1996 Group: Vehicle Performance Date: 05-17-96 Subject: Ticking Noise in Engine Compartment Symptom: Ticking Noise in Engine Compartment, most notable in ambient temperatures below 40 deg. F. Contents: Diagnosis procedure, parts list, repair Procedure. Policy: Reimbursable within provisions of warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring + more TSB#: 18-04-96 Group: Vehicle Performance Date: 02-16-96 Subject: Erratic Idle and MIL (malfunction indicator light) Illiminated. Symptom: Loss of performance and/or MIL illuminated (indicating failed TPS) and/or erratic idle. Contents: Diagnosis Procedure, Parts List, Repair Procdure. Policy: Reimbursable within provisions of warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 18-07-96 Group: Vehicle Performance Date: 03-01-96 Subject: Driveability Improvements and/or Malfunction Indicator Light (MIL) on. Symptom: Idle speed Flares/undershoots/instability/rough- ness/stall during warm up. RPM undershoot after depression of clutch (MTX). A/C engagement RPM flare or surge while rolling at low speed or stopped with light brake application. Vehicle bobble(MTX). False MIL illumination with Diagnostic Trouble Codes (DTC's). Contents: Diagnoses procedure, parts list, repair procedure. Policy: Reimbursable with warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 18-10-96 Group: Vehicle Performance Date: 03-15-96 Subject: EGR monitor fault/Idle Inconsistency/Increased Throttle Effort/Ticking noise in engine Compartment. Symptom: Check Engine light may be illuminated and Diagnostic Trouble Code "EGR SYSTEM FAILURE may be present below 32 degF. Cold start die out or below specified idle speed condition in cold ambient temp. (20degF or less). Increased effort required to move the accelerator pedal from the idle position. Ticking noise from engine at idle, more notable in temps less than 40 degF. Contents: Diagnosis procedure, parts list, repair procedure. Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring 2.0L DOHC engine built before 04-01-96 TSB#: 18-15-96 Rev. A Group: Vehicle Performance Date: 07-12-96 Subject: Intermittent Single Cylinder Misfire and/or MIL illuminated. Symptom: As described in subject. Contents: Diagnostics procedure, parts list, and repair procedure. Policy: Reimbursable with warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring + more TSB#: 18-17-96 Rev. B Group: Vehicle Performance Date: 10-04-96 Subject: Vehicle Shudder During Torque Convertor EMCC (Lock-up) Operation/Diagnostic Trouble Code 38. Symptom: As described in subject. Specifies that this TSB applies only if DTC Code 38 is present, refers to other TSBs if no code present. Contents: Diagnosis and repair procedure, parts list. Policy: Reimbursable under warranty. ============================================================ 1996 Talon/Avenger/Sebring TSB#: 18-27-96 Group: Vehicle Performance Date: 10-04-96 Subject: Long Start Time Cold, RPM Undershoot, RPM Flare, Speed control Acceleration, Erroneous MIL Illumination. Symptom: Long cold engine start time in temperatures above 30 degF. Engine RPM undershoot immediately after a cold start or with gear engagements, A/C engagement, power steering input and/or heavy electrical load after a cold start in ambient temps above 30 degF. RPM flare after a power steering input with A/C and blower motor switch in the ON position. Over aggressive vehicle acceleration rate in 3rd gear when climbing a grade with speed control activated. False EGR SYSTEM FAILURE hex $2e, or BRAKE SWITCH STUCK PRESSED OR RELEASED hex $98. Contents: Diagnosis proc., repair proc., equipment list. Policy: Reimbursable within warranty. ============================================================ 1996 Talon/Avenger/Sebring TSB#: 21-05-96 Rev. A **Supersedes prev. TSB Group: Transmission Date: 12-27-96 Subject: Reduced Transaxle Limp-in Default Sensitivity Symptom: Reduced Transaxle Limp-in Default Sensitivity Contents: Prescribes a software update for the TCM (Transmission Control Module) Policy: Reimbursable within warranty. ============================================================ 1996 Talon/Avenger/Sebring TSB#: 21-08-96 Group: Transmission Date: 05-24-96 Subject: Intermittent second gear and reverse only operation after initial start-up. Symptom: After start-up, vehicle will only operate in second gear and reverse for the first few minutes. Contents: In-Depth Diagnosis procedure, Policy: Information only. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 21-10-96 Group: Transmission Date: 07-05-96 Subject: Ratcheting Sound During Garage Shifts and When Coming to a Stop. Symptom: A "ratcheting" or clicking sound is heard during garage shifts or when the vehicle is coming to a stop. Contents: Diagnosis proc., parts list, repair proc. Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring + more with 41TE or 42LE transaxle built before 03-18-96 TSB#: 21-11-96 Rev. A Group: Transmission Date: 08-09-96 Subject: Shudder during 1-2 Upshifts Symptom: Vehicle shudders during light to moderate throttle 1-2 upshifts. Contents: Diagnosis procedure, parts list, repair procedure. Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 21-14-96 Group: Body Date: 02-23-96 Subject: Door Glass Adjustment Procedure Symptom: Improper door glass fit. Contents: Extensive Adjustment procedures and info. Policy: Information only ============================================================ 1995-1996 Talon/Avenger/Sebring built between 05-01-95 and 01-19-96 TSB#: 23-22-96 Group: Body Date: 04-05-96 Subject: Sunroof inoperative/opens by itself Symptom: The sunroof may open by itself or sticks in the open position. Contents: Parts list, repair procedure Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 23-23-96 Group: Body Date: 04-12-96 Subject: Power Seat Switch Sticks Symptom: The power seat switch sticks due to seat switch garnish interfering with the switch, causing it to stick. Contents: Parts list, repair procedure Policy: Reimbursable within warranty. ============================================================ 1996 Talon/Avenger/Sebring built before 11-27-95 TSB#: 23-24-96 Rev. A Group: Body Date: 04-26-96 Subject: Door Buzz/Rattle Symptom: Some of the subject vehicles may exhibit a buzz or rattle coming from the door with radio is on. Noise is more noticeable when deep bass tones are emitted from speakers and can be mistaken for speaker problems. Contents: Instructs dealer to replace a bolt and washer. Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 23-25-96 Group: Body Date: 04-12-96 Subject: Sunroof Ratcheting Sound or Jerky Operation Symptom: Sunroof ratcheting sound or jerky operation after sunroof drive motor was removed and re-installed during a sunroof repair. Contents: Discussion about proper removal and re- installation of sunroof motor. Policy: Information Only. ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 23-30-96 Rev. A Group: Body Date: 12-27-96 Subject: Water Leak at Right Side "A" Pillar Symptom: Water leak on passenger carpet. This leak can be the result of seam sealer void in the lower A pillar area. Contents: Repair procedure. Policy: Reimbursable within warranty. ============================================================ 1995-1996 Talon/Avenger/Sebring + more TSB#: 23-69-96 Group: Body Date: 11-22-96 Subject: Repair of Fallout Damaged Paint Contents: Mopar has released a new product called Mopar Fallout Removal Kit for correcting paint damage due to industrial fallout, rail dust, over-spray and volcanic ash. Policy: Information Only ============================================================ 1995-1996 Talon/Avenger/Sebring TSB#: 23-74-96 Group: Body Date: 12-20-96 Subject: Door Rattle Repair Symptom: Popping noise coming from front of door glass when driving with glass in full-up position. Vehicles built between 05-01-95 and 05-31-96 may experience a loud rattle when closing the door with glass in the half to fully open position. Vehicles built before 08-01-96 may experience a light rattle heard at the top of the door with glass fully opened. Vehicles built before 09-01-96 may experience a light squeak or itch noise heard during glass operation. Contents: Diagnosis procedure, parts list, repair procedure. Policy: Reimbursable within warranty. ============================================================ 1989-1994 Laser/Talon TSB#: 24-17-96 Group: Heater & A/C Date: 11-15-96 Subject: R-12 to R-134a A/C Adaptation Service Procedure. Contents: Discussion of procedure to adapt A/C to use R- 134a. Policy: Information only. ============================================================